LS-1881 / LU-80A DP Leak Testers
- Fieldbus
- Multi-link type
- Control up to 8 sensors
- 12-inch touch panel
- Reduced wiring
- Multi-link Air Leak Tester with a color touch-screen LCD. Up to 8 sensor units can be connected to a single Controller for leak testing.
Wiring for the Controller and the sensor units can be reduced by fieldbus.
Basic Specs.
Pressure range | -100 kPa to 700 kPa |
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Power source voltage | 100 to 240 VAC ±10%, 50/60 Hz, 50 VA max |
Ambient temperature | 5 to 40℃ |
External dimensions | Controller: W320 x D175 x H302 (excluding protrusions) Pneumatic Circuit Unit: W120 x D301 x H24 (excluding protrusions) |
Weight | Controller: Approx. 7.5 kg Pneumatic Circuit Unit: 7.0 kg |
Features / Functions
Four Languages Switchable
Japanese, English, Chinese, Korean. Select a desired language.
Multi-link Control
The Controller controls up to 8 Pneumatic Circuit Units. Each Unit can be controlled simultaneously or individually. The compact Pneumatic Circuit Unit saves space and reduces facility cost.
Quality Control Mode
1 Station View
4 Station View
Reduced system wiring
Wiring for I/Os between the tester and PLC can be done in the control panel. The I/O unit, Controller and Pneumatic Circuit Units can be easily connected with dedicated cables.
Connection to a fieldbus (EtherNet/IP) is also planned, which will realize even greater reduction in wiring.Memory card eases data management.
The industrial USB memory stores the last 1,000 data for each unit. The test logs stored in the USB can be viewed or used for data analysis on a PC.
Test parameters can also be backed up to the USB memory.High-performance AD converter and new differential pressure sensor
Stable differential pressure measurement in units of 0.1 Pa.
Advanced Compensation feature
Efficiently compensates for error components, reducing test time and facilitating control.
NR Mode
When test must be performed under a condition with noises, use this mode to set uncertain judgment areas in the leak limit settings for retesting.
Multiple Channels
Each station has 32 channels to test a wide variety of works.
Self-Check
Checks sensor sensitivity and valve operation as well as electrical performance in each test.
Calibration Port
Calibration port for inspection/sensitivity check is on the front panel of the Pneumatic Circuit Unit.
Leak Calibration
Using a Leak Master, you can measure the Equivalent Internal Volume K(Ve) required to convert the differential pressure to a flow value.
Automatic control of test pressure
Set a different test pressure and quick charge for each channel with the E/P regulator. Pressurization time can be reduced depending on the test conditions.
- Measurement Performance Enhancing Features
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Intelligent Pneumatic Circuit
Leak detection circuit with internal pressure detection method, available in Intelligent 1 Pneumatic Circuit and Intelligent 2 Pneumatic Circuit. The differential pressure sensor and air operated valves are integrated with the manifold in a highly durable structure that minimizes breakdowns. In each test, the differential pressure sensor and the valves are self-checked to ensure that the judgment result is reliable.
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High-performance differential pressure sensor
The improved differential pressure sensor, which is the heart of the Air Leak Tester, and the high-performance AD converter have realized measurement stability in units of 0.1 Pa. These effects are expected to improve measurement accuracy and shorten test time.
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Mastering/Master Preset
Error components due to adiabatic compression, deformation, etc. during measurement are extracted and compensated using the value, enabling testing with a considerable error component, reducing measurement time and at the same time facilitating control on the master side. In addition, the system follows gradual environmental changes, such as room temperature, to achieve more stable measurements.
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Leak calibratrion
To display differential pressure due to leak in flow units such as mL/min, a flow coefficient (Equivalent Internal Volume) is required. There are two methods to measure this coefficient: the volumetric change method and the Leak Master method. In addition, the fully-automated ALC (volumetric change method) and the automatic Leak Master provide the K-check function that not only measures the flow coefficient but also automatically checks for changes in leak sensitivity.
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Multi-pneumatic circuit unit control
Up to 8 pneumatic cirtuit units connected to and controlled by a Controller reduces costs. Separately installed pneumatic circuit units realizes space saving.
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100 channels
Up to 100 channels can be set to handle a wide variety of works.
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- Safety and Reliability Enhancing Features
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Manual valve monitoring
Automatically checks the opening and closing of the manual valves used for leak check of the tester itself. Detects if the valve(s) are left closed after a leak check, preventing leak testing with the valves closed.
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Calibration port
A port provided on the front panel for daily inspection and leak calibration. Differential pressure and test pressure can also be inspected and calibrated.
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NR (Noise Reduction)
When the leak limit is lowered to pursue accuracy or to shorten measurement time, the ratio of noise to the measured value will increase. In the Noise Reduction (NR) mode, indeterminate judgment areas are set for the initial Detection, and if the work falls within one of these areas, the noise component is removed by repeating Detection so that false rejection of good works can be reduced.
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External Exhaust Valve
To prevent malfunctions due to water or oil inside the works entering the tester, an externally installed exhaust valve (optional) is controlled by the tester.
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Exhaust Interference Prevention
For a system with multiple leak testers, the exhaust process can cause large fluctuations in the source pressure. It can have a negative impact on the tester(s) that are still measuring. This function is provided to prevent this problem.
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- Functions related to the interface
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Color touch panel LCD
Easy-to-understand large color touch panel LCD allows intuitive operation.
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Fieldbus (EthernetIP, PROFINET)
By connecting the tester and PLC via a fieldbus, the communication cables can be significantly reduced, and settings can be easily made with the EDS file provided by us.
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USB memory data storage
A USB memory can be used to store large amounts of data for long periods of time, and data can be easily transferred to a PC.
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FTP function
Allows you to send and receive files using FTP client software.
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Multilingual
Allows you to switch the display between multiple languages, including Japanese, English, and Chinese.
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I/O monitor
Check the connection of the signals with external PLCs, such as start/stop signals and pass/fail signals, on the screen. This is very useful when equipment is connected.
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Quality management
The latest 1000 work data (5000 for LS-R902) can be stored and displayed in a graph, which is useful for monitoring changes in work characteristics and changes in the measurement environment. In addition, the Mastering characteristic graph makes it easier to set test conditions.
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- Pneumatic Circuit
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Test pressure control by electro-pneumatic regulator
Test pressure is remotely controlled by an E/P regulator. Different settings for each channel and high-speed charging are possible.
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Bypass circuit
To reduce pressurization time for large-volume works, the tester directly controls the valve of an externally installed bypass circuit unit (optional).
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Documents
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